--- title: "Kitting: A Production Difference-Maker" description: Discover insights on efficient part picking solutions and integrated process control software to enhance your workflows and productivity. Read the blog! image: https://www.eflexsystems.com/hubfs/06638%20Epicor%20Graphics%20-%20Kitting_R2.png --- [**Lean Manufacturing Blog](https://www.eflexsystems.com/lean-manufacturing-blog) # Kitting: A Production Difference-Maker by [Dan McKiernan](https://www.eflexsystems.com/lean-manufacturing-blog/author/dan-mckiernan), on Mar 5, 2024 9:52:58 AM *The underappreciated impact of part picking and kitting solutions* ![Kitting Cell Infographic](https://www.eflexsystems.com/hs-fs/hubfs/06638%20Epicor%20Graphics%20-%20Kitting_R2.png?width=3334&height=1875&name=06638%20Epicor%20Graphics%20-%20Kitting_R2.png) The process of kitting—gathering the parts, products, or materials together (into a “kit”) that an operator needs to complete a task or assemble a finished product—is one of those aspects of manufacturing that often goes underappreciated. In much the same way that a great deal of the time it takes to prepare a home cooked meal is taken up by simply getting the ingredients together and measuring, chopping, slicing, or dicing them, kitting can be a significant manufacturing time sink. Which is why the best examples of the new generation of connected process control solutions almost always have [kitting functionality built into the system](https://www.eflexsystems.com/kitting), and why providers who specialize in helping manufacturers automate and streamline processes put a lot of effort into creating effective kitting solutions. Manufacturers are challenged with buying parts from either generic electronic suppliers and piecing together a solution, or working with a hardware business that builds products specifically for kitting or part picking that are industrialized, hardened, and ready to use. By partnering with a mainstream supplier like [Banner Engineering](https://www.bannerengineering.com/us/en/solutions/pick-to-light/improving-productivity-with-pick-to-light-products.html) for sensors, touch lights, and other display components, as a manufacturer you can have the confidence that if a part fails you can quickly obtain a replacement through global distribution networks. Investing a little more up front not only yields a higher quality solution, but enables manufacturers to take advantage of evolving technology in real-time. Other best practices for a high-quality kitting solution include making sure that the system hardware is designed for easy “plug-n-play” set-up and support. Every part of the system should be upgradeable, repairable, and replaceable. By using standardized industrial hardware, software configuration in the system is much quicker to implement. That combination of utility and intuitive, user-friendly control makes it easier to set up and make changes quickly when needed. ![Manufacturing Assembly Pick Task Using Light Indicators](https://www.eflexsystems.com/hs-fs/hubfs/06638%20Epicor%20Graphics%20-%20Kitting_R1-01.png?width=3334&height=1875&name=06638%20Epicor%20Graphics%20-%20Kitting_R1-01.png) Implementing a thoughtfully designed, high-quality kitting solution can lead to significant improvements in efficiency on the manufacturing floor. For instance, with the introduction of Connected Process Control for kitting and part picking, one Epicor customer experienced a remarkable reduction in pick times from 20-30 minutes down to 3 minutes. This dramatic decrease not only saves valuable time but also enhances productivity, allowing operators to focus on other critical tasks and ultimately boosting overall throughput. Additionally, the streamlined process minimizes errors and helps ensure that the necessary components are readily available, leading to smoother production runs and improved customers satisfaction. In an industry where time is money and mistakes can be costly, such a dramatic time savings and new level of pristine accuracy is remarkably valuable. All this is possible entirely due to improvements in that *one* crucial step in a newly connected production process. --- To delve deeper into how kitting can streamline your manufacturing process, [download our Kitting Brochure.](https://www.eflexsystems.com/kitting-brochure) Discover insights on efficient part picking solutions and integrated process control software to enhance your workflow. Topics:[Opinion](https://www.eflexsystems.com/lean-manufacturing-blog/topic/opinion)[Digital Work Instructions](https://www.eflexsystems.com/lean-manufacturing-blog/topic/digital-work-instructions)[Quality Management](https://www.eflexsystems.com/lean-manufacturing-blog/topic/quality-management)[Kitting](https://www.eflexsystems.com/lean-manufacturing-blog/topic/kitting)[Connected Process Control](https://www.eflexsystems.com/lean-manufacturing-blog/topic/connected-process-control) ### The Blog Our team is a creative bunch that loves learning and pushing the limits to find the best solutions for today's lean manufacturers.  Internal discussions at the office might range from new features that manufacturing process control software should have to machine learning, blockchain technology, or what the future of AR on the plant floor looks like. Check out our blog for opinions, news and trends that we find interesting and think you might too!  - [Recent](https://www.eflexsystems.com/lean-manufacturing-blog/kitting-a-production-difference-maker#recent) - [Topics](https://www.eflexsystems.com/lean-manufacturing-blog/kitting-a-production-difference-maker#topics) - [Archive](https://www.eflexsystems.com/lean-manufacturing-blog/kitting-a-production-difference-maker#archive) - [Articles & Publications (7)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/articles-publications) - [Connected Process Control (33)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/connected-process-control) - [Development Process (4)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/development-process) - [Digital Work Instructions (17)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/digital-work-instructions) - [Educational Topics (9)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/educational-topics) - [Events (3)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/events) - [Food Industry (1)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/food-industry) - [Industry 4.0 (32)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/industry-4-0) - [Insider (9)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/insider) - [Kitting (3)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/kitting) - [Lean Manufacturing (42)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/lean-manufacturing) - [Manufacturing Culture (6)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/manufacturing-culture) - [Manufacturing Execution System (1)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/manufacturing-execution-system) - [Manufacturing Integrated Platform (7)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/manufacturing-integrated-platform) - [Medical (2)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/medical) - [News (28)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/news) - [Operator Training (2)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/operator-training) - [Opinion (37)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/opinion) - [Partnerships (3)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/partnerships) - [Press (4)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/press) - [Product Details (2)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/product-details) - [Quality Management (20)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/quality-management) - [Team Building (2)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/team-building) - [Technology (23)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/technology) - [Traceability (6)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/traceability) - [Training (1)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/training) - [Vehicle Assembly (3)](https://www.eflexsystems.com/lean-manufacturing-blog/topic/vehicle-assembly) [More...](https://www.eflexsystems.com/lean-manufacturing-blog/kitting-a-production-difference-maker#) - [February 2018 (6)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/02) - [May 2018 (6)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/05) - [September 2015 (5)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2015/09) - [November 2016 (4)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2016/11) - [May 2022 (4)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2022/05) - [January 2017 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2017/01) - [March 2017 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2017/03) - [June 2018 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/06) - [February 2019 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/02) - [November 2019 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/11) - [February 2022 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2022/02) - [June 2023 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/06) - [July 2023 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/07) - [November 2023 (3)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/11) - [February 2012 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2012/02) - [December 2016 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2016/12) - [March 2018 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/03) - [April 2018 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/04) - [March 2019 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/03) - [July 2019 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/07) - [September 2019 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/09) - [January 2020 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2020/01) - [January 2022 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2022/01) - [March 2022 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2022/03) - [May 2023 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/05) - [August 2023 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/08) - [October 2023 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/10) - [December 2023 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/12) - [January 2024 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/01) - [March 2024 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/03) - [April 2024 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/04) - [November 2024 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/11) - [December 2024 (2)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/12) - [August 2012 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2012/08) - [November 2012 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2012/11) - [March 2013 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2013/03) - [June 2013 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2013/06) - [September 2013 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2013/09) - [November 2013 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2013/11) - [December 2013 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2013/12) - [February 2014 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2014/02) - [July 2014 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2014/07) - [September 2014 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2014/09) - [February 2015 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2015/02) - [March 2015 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2015/03) - [August 2016 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2016/08) - [October 2016 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2016/10) - [February 2017 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2017/02) - [October 2017 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2017/10) - [July 2018 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/07) - [August 2018 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/08) - [October 2018 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2018/10) - [January 2019 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/01) - [April 2019 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/04) - [May 2019 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/05) - [June 2019 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/06) - [October 2019 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2019/10) - [March 2020 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2020/03) - [June 2020 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2020/06) - [October 2020 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2020/10) - [October 2022 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2022/10) - [April 2023 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2023/04) - [February 2024 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/02) - [May 2024 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/05) - [June 2024 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/06) - [August 2024 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/08) - [September 2024 (1)](https://www.eflexsystems.com/lean-manufacturing-blog/archive/2024/09) [More...](https://www.eflexsystems.com/lean-manufacturing-blog/kitting-a-production-difference-maker#) **Location eFlex Systems - an Epicor Solution 210 W. Tienken Rd. Rochester Hills, MI 48306 Contact Sales **[sales@eflexsystems.com](mailto:%20sales@eflexsystems.com) - [Request a Demo](https://www.eflexsystems.com/request-a-demo) - [Contact Us](https://www.eflexsystems.com/contact) - [Platform](https://www.eflexsystems.com/platform) - [About Us](https://www.eflexsystems.com/about/about-eflex-systems) - [Blog](https://www.eflexsystems.com/lean-manufacturing-blog) - [Resources](https://www.eflexsystems.com/resource-library) - [Careers](https://epicorsoftware.wd5.myworkdayjobs.com/epicorjobs) - [Open a Ticket](https://epiccare.epicor.com/epiccare) - [Terms of Service](https://www.epicor.com/en/company/compliance/terms/) - [Privacy Policy](https://www.epicor.com/en/company/compliance/privacy/) - Cookie Settings Epicor Connected Process Control **Copyright 2026 Epicor [** ](https://www.linkedin.com/company/eflex-systems)[** ](https://twitter.com/eflexsystems)[** ](https://www.youtube.com/user/eFlexSystems)