JEM Digital Work Instructions Prompting Operator

JEM: Job Element Monitor

Digital Work Instructions.
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Start Your Digital Transformation

Are you growing frustrated with using Word, Excel, Powerpoint or homegrown systems to create and manage work instructions, SOPs and training documents? Tired of paper and inefficient processes? Job Element Monitor (JEM) is an easy-to-use, software solution to configure digital work instructions, enforce process control and error proof operations. Easily connect IoT devices while collecting 100% time studies, process data and images down to the task level for review and Andon reporting needs. Real-time visibility of operations and quality control at a whole new level!

Smart Work Instructions

Build products right – everytime!

Whether you are a model-based or component-based manufacturer with thousands of parts or product variations, eFlex has you covered. Link work instructions to Bill of Materials (BOMs), ensuring products are built correctly, every time, even when changes are made in process. Work instructions that are part of an advanced system will automatically react to your model and component variations, and only display the correct work instructions for what is currently being built in station.

Infographic_BOM or Model based work instructions

Compatible With All Industries

Of any size. With any complexity.

Automotive

Medical Device

Heavy Equipment

Aerospace

Electronics

Appliances

Food & Beverage

Consumer Goods

and many more....

Automotive

Medical Device

Heavy Equipment

Aerospace

Electronics

Appliances

Food & Beverage

Consumer Goods

and many more....

Digital Work Instruction Uses

Preventative MaintenanceUtilizing JEM Digital Work Instructions
Maintenance

Eliminate maintenance paper slips and manual tracking. Never miss a step or timeline and get a permanent digital record for all assets and equipment.

Manufacturing Vision System
Manufacturing

Visually guide operators on correct assembly procedures with pass/fail validation. Operators will always have the most up-to-date WI available in station.

Part Picking for Kitting
QMS

Digitally monitor, manage and document the quality process. Ensure products are built correctly, defect free and meet compliance and reguatory standards.

Operator working on Cobot Maintenance
Safety

Quick links and digital display of safety information for operators. Station set-up, MSDS, protective gear or any industry specific information necessary.

Factory floor utilizing eFlex JEM Work Instructions and OEE
Training

Utilize off-line mode digital work instructions for step-by-step simulated training. Accelerate training and digitally monitor outcomes and readiness.

Engineer performing audit on iPad
Audits

Complete digital audits and inspections of your processes. Real-time data collection ensures fast and accurate results for continous improvement efforts.

Meet JEM.

Watch a short three minute overview.
Factory 8 x 5in
eFlex Desktop
Work Instruction Editor within eFlex JEM
Work Instruction Editor (WIE)

With JEM's built-in work instruction editor, users can quickly and easily create digital work instructions. Import photos, link to videos and PDF documents. Easily markup photos with additional text, icons and images, to highlight key information and provide maximum clarity. No need to utilize outside resources like Word, Excel or Powerpoint for work instruction creation. The functionality is embedded in the application!

Easily Integrate IoT Devices - No Programming Needed

JEM's Features & Benefits

eFlex's digital work instructions provide numerous benefits in an effort to improve your manufacturing process. Improve any area of your facility, simple and easy.

Easily create work instructions in a simple, easy-to-use system with JEMs built-in work instruction editor (WIE) tool. Use images, written instructions, video or connect to current PDF files. Quickly set-up task sequences and lines with drag-n-drop functionality - no programming needed.

Easily configure pre-requisite determination and enforcement. Capture part genealogy, batch and lot tracking, component and sub-component marriages, as well as rejected parts.

JEM is a web-based software application. Create work instructions or view reports anywhere, anytime via browser on any web-capable device - Surface Tablet, Chromebook, iPad, etc. No client side software load required. Monitor real-time production as needed.

Work instructions and tasks are displayed in real-time. Get 100% time capture for each process task start & stop. Cycle time indicator shows targeted time for each station as well as actual time per station. Station data gives management the tools they need to make data-driven operational decisions.

Built-in and customizable process data collection fields. Get a digital history of your entire production process. Track items such as – cycle times, quality checklists, inspections/verifications, who completed them, tooling measurements, camera images, user specific notes. No limits on what you can collect and view.

Easily set-up multi-user levels and permissions. Track operator login time and credentials. If specific training or certification is needed in order to run a station, log-in requirements can be set to make sure compliance standards are met.

Connect to upper level systems such as ERP, MES, BOMs & schedulers or eDHR. Easily integrate and collect process data from tooling and devices such as; barcode scanners, torque tools, gauges, cobots, vision systems & inspection cameras, pick lights, sensors, augmented reality systems, and more.

JEM has a built-in library within its editor tool to store and access work instructions. Only team members allowed to edit work instructions will have access to the library and work instruction approval process. Built-in version control captures when work instruction are updated and approved.

Every company likes to track different variables and statistics that pertain to their specific production needs. JEM's advanced BI reporting tool allows customers to view the information that is most important to them. Display information in customizable, real-time dashboards. Get alerts via email and texts.

Off-line mode for separate training and production statuses. When new staff is able to walk through each production task step-by-step with written instructions and/or visuals, training is accelerated. JEM also has user configurable areas for station set-up, safety information, MSDS, etc, which impacts training.

Implement digital work instructions on one line, in one plant or use as a global solution. With a scalable solution, you choose when and where you need it. With JEM – seamlessly integrate with other eFlex MIP solutions such as vision image management. All stored on one simple application interface.

Run application locally or in the cloud. You decide what works best for your operation. Both are web-based with direct access to data anywhere, anytime.

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JEM Advanced Capabilities

Guide operators and error proof at a whole new level!
eFlex Desktop
Event-Based-Work Instruction eFlex Systems
Event-based work instructions.

Provide automatic feedback loops to operators and never leave them guessing what to do next. For example, if a part is rejected at the station, a work instruction would automatically display to the operator what to do based on the rejected event. When work instructions are formatted to show operators exactly what to do given possible events, delays and errors are virtually eliminated.

Animated guidance.

Animated guidance provides faster learning potential and visually guides operators through work instructions. For example, if an operator has five bolts to fasten, the work instructions would highlight the bolt to be fastened first, then, when that is completed, would highlight each subsequent bolt in order until the series is completed. This provides more specific visual guidance and ordering with less room for error and misunderstanding.

eFlex Desktop
Animated Guidance Work Instruction with eFlex Systems
eFlex Desktop
Capture Unlimited Process Data Fields with Digital Work Instructions
Process data capture.

Collect unlimited amounts of process data with built-in and customizable data collection fields. Track items such as – cycle times, quality checklists, inspections/verifications, who completed them, tooling measurements, camera images, user specific notes, and much more. This will further eliminate paper at the station level and reduce manual data entry errors or missed entries.

The standards for our industry and customers are requiring validation and traceability at very granular levels. JEM not only provides the solution for these requirements, but it is also flexible enough to grow and evolve with the most complex assembly processes.

Dominic

Manufacturing Engineer
Electrical Components OEM

eFlex is a simple, easy to configure system lean manufacturing has been waiting for. The perfect tool to accelerate your smart factory digital transformation and IIoT connectivity.

Tim Floyd

Vice President GeoLean USA

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Continuous Improvement

Lean Manufacturing Principles

The JEM platform streamlines lean, continuous improvement initiatives. Users can quickly and easily configure processes and create standarized work instructions. Connect and enable IoT devices with no programming needed. Ensure operators follow the appropriate task sequence for error proofing. Collect unlimited amounts of process data. And ultimately, turn data silos into useful insight for ongoing improvement initiatives.

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Practical Guide to Digital Transformation

Download our free guide today! 25 quick tips for moving from paper to digital work instructions.
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