Quality Management | Process Control

Improve First Time Quality.

eFlex’s embedded quality management and process control allows manufacturers to reduce human error, easily identify non-conformance throughout the entire assembly process, enable reject and repair strategies, and ensure only good parts are produced. A quality management system with greater levels of efficiency, visibility and cost savings.

Use eflex systems's MIP to improve to 100% FTQ!

eFlex example of quality inspection data.

Improve Your Inspection Process.

Easily Identify non-conformance and defects with inline quality inspection and prevent bad parts from moving downstream. Implement manual or automated inspection processes and minimize the cost of poor quality.

Develop Rework & Repair Strategies.

Minimize scrap and reduce costs with rework/repair strategies. When parts are rejected, select a customizable drop down menu to choose the repair code necessary and enter any additional notes. Collect detailed process data for all rejected parts to more easily identity inefficiencies and continuous process improvement needs.

eFlex interface example of enforcing path requirements.

infographic of eFlex improper path requirement functionality.

Enforce Path Requirements.

Configure pre-requisites and never build out of order. Ensure parts have passed all requirements in sub-assembly and main assembly lines before being shipped out. Robust traceability and part genealogy ensure correct builds and quality standards.

Easily Integrate Tooling & Devices

To further eliminate errors, easily connect machines and IoT devices into your assembly process. Ensure operators follow the right procedures, use the right tools with the right tolerance levels, at the right time, and enforce quality standards.

Simplified Information.

Plug-n-play, comprehensive solution with no programming or app templates required.

Enforce Error Proofing.

Embedded IoT devices and instructions make it difficult for operators to make mistakes.

Warranty Protection.

Capture and store assembly images. Verify products left the facility in good condition.

Barcode Readers

Fasteners

Pick Lights

Gauges

Vision Systems

Cobots

PLCs

Printers

automated assembly line with traceability and quality control.

Monitor Quality Trends.

With eFlex Business Intelligence, monitor quality trends and root cause analysis for stations, lines, plants, or enterprise wide needs. Powerful data collection down to the task level viewed in inituitive dashboards and reports. Get real-time visibility and insight of quality trends, allowing for continuous process improvement rather than just keeping defects out.

eFlex example of business intelligence used for quality control.

Continuous Improvement.

Accelerate & Ensure Training Needs.

Interactive digital work instructions allow for accelerated training processes. Certification validation can also be done at the station level to ensure operators are trained and certified to perform certain tasks in the assembly process.

Quick Process & Document Changes.

If quality errors occur due to inaccurate work instructions or processes, users with verified credentials can quickly and easily modify them within the web-based platform and alert operators at the station level.

Meet Compliance & Quality Standards.

Automate quality management processes and ensure regulatory and compliance standards are always met. Get digital build history reports and robust analtyics to support various groups and cross-functional teams.