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Manufacturing Integrated Platform

The next-generation of process control and smart manufacturing.

Nominated by Assembly Magazine for 2019 New Product of the Year – Factory of the Future

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Trusted clients from around the world.

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Simplified Plant Floor Layers, Connectivity & Control

eFlex's Manufacturing Integrated Platform (MIP) solutions deliver a new level of plant floor control, visibility and error proofing – making it easier than ever before to digitize operations, configure and manage processes, standardize best practices and ensure quality standards are always met.

While the cost of traditional layers on the plant floor can be extremely expensive and labor intense – from hardware and integration costs to programming and data analysis needs, MIP provides significant cost savings and reduces the need for separate layers on the plant floor – PLCs, HMIs, SCADA, and MES/MOM systems.

One application environment with one common navigation and flow from the control of I/O at the sensor level to advanced analytics reporting. Connectivity and direct control covering a wide range of PLCs, sensors, applications and virtually any data source. A flexible, scalable solution that grows with you.

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Data Server Room
Cloud or Local Storage

Scalable, modular solutions for station, plant or enterprise wide needs. Choose the modules you need now and scale out as needed.

Operator Viewing Information on iPad
Scalable & Mobile

Scalable, modular solutions for station, plant or enterprise wide needs. Choose the modules you need now and scale out as needed.

Manufacturing Facility
Time & Cost Savings

Quick and easy configurations, allowing changes to be made in minutes not days. Web-based with ability to make changes off-site if needed. No need for engineers to be inundated with programming.

One Application, Multiple Solutions.

Choose the solutions you need now and add more as you grow.
Scalable solutions for station, plant or enterprise wide needs.

Andon

User-Configurable Data Display.

Create customizable Andon dashboards and plant floor displays to assist in communication pathways, root-cause analysis and continuous improvement efforts. Get real-time visibility and insight for every part, operator, machine, station, line, or plant within the enterprise – where and when you need it. 

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Preventative Maintenance

Visualize, Schedule, and Track.

Replace maintenance paper slips and manual tracking with digital notes, images, and data capturing. With eFlex's Preventative Maintenance solution, you can enforce your maintenance process - get verification that all steps have been completed and done right with a permanent digital maintenance record for equipment.

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OEE

Overall Equipment Effectiveness.

Web-based solution to monitor machine state and overall equipment effectiveness. Get visibility and organized data dashboards to quickly identify inefficiencies. Interactive touch screens allow operators to easily enter reason codes and notes for issues such as faults, blocked, or starved stations.

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Kitting

Error-Proof Part Picking

Flexible kitting solution that can be customized for small lot or bulk parts. Solutions include digital displays with kit images and instructions, to integrated pick lights, sensors, barcode scans or vision inspection. You control the level of error proofing for both pick and load side.

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Track & Trace

Part Status and Genealogy.

Enable, enforce and track the quality process to reduce production costs and meet regulatory standards. Receive historical and real-time production visibility for part status, work-in-process, genealogy with robust digital build history reports.

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JEM

Digital Work Instructions.

Job Element Monitor (JEM) is a software solution used to configure digital work instructions, enforce process controls, and error proof operations. JEM's flexbility allows for IoT device integration, text editing, 3D Models, images, and videos.

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Business Intelligence

Big Data at Your Fingertips.

You've collected process data down to the task level. Now what? How do you make sense of all the data? Generate powerful reports and dashboards with the eFlex Business Intelligence app. Quickly and easily pinpoint bottlenecks and improvement initiatives.  Get visiblity and insight for truly lean operations.

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Quality Management

100% FTQ. It's Possible.

Error proof assembly operations and build products right the first time – everytime. Quickly and easily identify defects, contain bad parts, develop rework strategies, and monitor trends to ensure quality goals and compliance standards are always met.

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A Solution for You.

Flexibility for a spectrum of different industries.

Whether your build process is model specific or component based with 1000's of parts or product variations, eFlex has a solution for you. Easily connect, enable, and collect process data for tooling and devices such as – barcode readers, pick lights, fasteners, gauges, cobots, vision systems, augmented reality systems and more.

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Easy-to-use Digital Interface

Operator Utilizing Digital Work Instructions in Assembly Process

Start your digital transformation today! To learn more and see how eFlex solutions can streamline your processes and error proof operations – request a quick, online demo.

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Engineer Setting Up Digital Work Instructions
Setup Your Plant.

Easily configure your manufacturing environment. Rebalance lines quickly with drag-n-drop functionality.

Operator Interacting with HMI Utilizing Digital Work Instructions
Control Your Process.

Standardize work instructions and process control. Ensure all steps are complete and quality measures met.

Data Analytics Dashboard for Manufacturing Facility
Interpret Your Data.

Collect process data and cycle times down to the task level. Quickly identity problem areas and improvement initiatives.

Latest Blogs, News & Updates

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September 99, 9999

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October 21, 2019

IoT Tool Connect and the Manufacturing Integrated Platform

September 19, 2019

Minimizing Quality Spills on the Plant Floor

September 9, 2019

eFlex Systems Exhibiting at The Assembly Show October 22-24, 2019

July 29, 2019

eFlex Systems Welcomes Brevity at Work and Item to Newly Expanded Partner Program
View All Updates